Assembly & Automated Production Lines
Designed and manufactured here at Specialist Tooling Technologies Ltd
Benefits of Automated Production Lines
What are the benefits of automated production lines?
An automated production lines are a collection of workstations connected by a transfer system and an electrical control system. Each of these workstations is responsible for a certain task or activity, and the product is processed at each station in a precise order as it passes along the production line.
An automated production line is a process in which raw materials enter and final products exit with little to no human intervention, following pre-programmed directions. The accurate, rapid, and stable flow of production shortens production time and decreases manufacturing costs while decreasing human error and ensuring a constant output.
Robots can also carry out tasks deemed too dangerous for humans, capable of lifting substantial weights and sizes with increased speed and endurance. By introducing automation, employees can be up-skilled and free from the risk of RSI and staff shortages, among other things. Robots can also carry out tasks deemed too dangerous for humans, capable of lifting substantial weights and sizes with increased speed and endurance. Allowing employees to become programmers and supervisors of the machines, with only minimal input.
What are the different types of automation?
What is hard automation?
Hard automation refers to the employment of specialised equipment to produce a predetermined assembly process. Hard automation systems have pre-programmed sequences that can’t be changed. Construction is broken down into small steps that usually move in a linear or rotational manner. Fixed systems have the cheapest per-unit manufacturing costs and the quickest production times.
Advantages
- Automated material handling
- Low unit cost
- High production rate
Disadvantages
- High initial investment
- Relatively inflexible in accommodating product changes
what is programmable automation?
The order of processes can be readily changed with programmable automation (to accommodate altered product configurations). A series of instruction codes that govern the programme control the operations. Batch production is possible with these technologies.
Advantages
- Material handling that is automated
- Low unit price
- A high pace of production
Disadvantages
- A large initial investment is required.
- Inflexible when it comes to accommodating product modifications.
what is soft automation?
Soft automation, also known as flexible automation, is capable of producing a wide range of parts with minimal downtime during changeovers. It is the only system that can produce a variety of items on a continual basis.
Advantages
- Continuous production of variable mixtures to product
- Flexible to deal with product design variation
Disadvantages
- Medium rate of output
- a significant investment
- In comparison to hard automation, the unit cost is high.
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Our resources. Your solution.
Apply automated assembly lines to increase productivity.
Automation solutions can improve efficiency in a variety of areas, including planning, production, shipping, tracking, marketing, and human resources.
To begin with, it saves a significant amount of time, allowing management and staff to develop, create, and plan new endeavours and prospects. Employees may focus on important company operations and innovation instead of mundane and repetitive chores, allowing them to focus on developing new ideas and methods.
Please contact us with your machining inquiries, we look forward to working with you.
